History of GMT - Our association with M/S. Associated Toolings Kolkatta.

I met Mr. Karmarkar and Mr. Bishnu of Associated Toolings at HAL Koraput. This was 3 decades back. HAL guest house in those days a meeting point for a number of company executives who visit HAL. At that time Associated Tooling were making Jigs & Fixtures and supplying to HAL.

When I was looking after Sales at Kolkatta I used to visit Associated Toolings regularly and they bought our Cast Iron Surface Plate, Angle Plate, Box Angle Plate and Granite Surface Plate. They set up a machine shop. They purchased Power Chucks from us. They switched over to the manufacture of  Valves and Bonnet. They were regularly buying Power Operated Hand Indexing Chuck.

Early March 2007, they showed interest in our  Power Operated Power Indexing Chuck. After prelimanery discussions and study of their components we recommended 275 mm dia. Power Operated Power Indexing Chuck. We then initiated discussions with Machine supplier viz. LMW. We then sent our offer  to Associated Toolings by end Mar. 07. After a further interaction order for the chuck and other accessories except hydraulic power pack was placed by Associated Toolings upon us by end May. 2007 to be fitted on LMW Rigi 25 CNC Lathe.

We took almost 9 months to supply the chuck. This is due to the fact that during design and manufacture several issues had to be addressed including balancing.The chuck performance was very satisfactory and customer was able to increase his out put of valves due to our chuck.

About the author : Shri. K Jagannathan - Executive Director – Sales & Marketing, GMT.
Sri.K.Jagannathan is synonymous with lathe chucks in the Indian machine tool industry. He has been with Guindy Machine Tools for over 5 decades. His vast experience and immense knowledge of workholding products is evident in some of the most complex workholding solutions provided by GMT.  

GMT METROLOGY DIVISION - GRANITE SURFACE PLATES

Why GMT Granite Products?

GMT's metrology division is located at Hosur, Tamil Nadu. This region is home to large deposits of world famous Indian black diabase granite. Indian black granite is best suited for metrology application as this granite as a very fine-grained structure. The properties, which help in selecting a rock for metrology application are density, water absorption & porosity, flexural and compressive strength.

Advantages of Indian Black Granite:

	Low coefficient of expansion and thermal stability
	Water absorption and porosity is low and hence long term dimensional stability is good
	It is fine-grained and the density & hardness is suited for dimensional metrology
	Flexural strength, Compressive strength, Modules of rupture and Tensile stress
	Totally corrosion free, granite does not rust nor corrode or react chemically with other substances
	Non Magnetic and non-conductive
	Non-reflective matt finish; Hand lapped for maximum accuracy
	High flatness accuracy
	Ideal for guideways for measuring instruments and air bearing surfaces
	High bending strength
	Insensitive to mechanical overloading
	All calibration equipment is to national and international laboratories standards
	PRECISION GRANITE SURFACE PLATES SPECIFICATIONS FLATNESS TOLERANCE IN µm FOR ACCURACY GRADE SIZE OF PLATE (in mm) AS PER DIN 876:84 AS PER IS 7327-2003 WEIGHT in Kgs. (Approx.) GRADE "00" GRADE "0" GRADE "1" GRADE "2" GRADE "3" 250 x 250 3 3.5 7 15 30 10 300 x 300 3 3.5 7 15 30 22 400 x 250 3 4.0 8 16 32 20 400 x 400 3 4.5 9 17 34 40 500 x 300 3 4.5 9 17 34 35 630x 400 4 5.0 10 20 39 65 630 x 630 4 5.0 10 21 42 100 800 x 500 4 5.0 10 21 42 120 1000 x 630 4 6.0 12 24 49 320 1000 x 1000 4 7.0 14 28 56 500 1200 x 800 4 7.0 14 28 56 475 1600 x 1000 5 8.0 16 33 66 1100 2000 x 1000 6 9.5 19 38 75 1650 Application Surface plates are used as reference planes for dimensional inspection and calibration of mechanical artifacts. This plate acts as a datum line or surface. So, the flatness of the plate is very important. Dolerite is the perfect material for metrology, because of the inherent characteristics mentioned above. The definition of flatness is, ‘all points on the surface being contained within two parallel planes, the base plane and the roof plane’. This flatness measurement commonly carries a tolerance and may include a grade designation. Flatness tolerance of the surface plate is provided in the standards with different grades based on flatness. GMT Metrology Granite Surface Plates meet the DIN and IS Standards specified in the table above. Granite Surface Plates are manufactured to precision standards using the highest quality granite. Accuracy Rigorous quality control inspection is carried out at all stages. Final inspection is carried out at a High Precision Computerised Electronic Level calibrated by an NABL accredited lab at regular intervals.. Accuracy under Load Granite Surface Plates are capable of supporting a total normal load of 25 kgs. per 0.1 sq.mtr. Certificate A certificate of accuracy is supplied with each plate as per standards specified. Technical Data Granite Surface Plates are manufactured in five grades. The typical application of these five grades of plates is as under: GRADE 00 as per DIN : 876 : 84 is of laboratory grade. It is specified for precision measurement in gauge rooms and metrology laboratories for calibration masters. GRADE 0 is of inspection grade. It is specified for general work in quality control. GRADE 1 is of tool room grade. It is specified for production checking work through the shop. GRADE 2 & 3 are intended for use in shops for general inspection. The choice of Grade 2 & 3 will depend on the application needs of the customer. MATERIAL Granite Surface Plates are made from select granite with uniform distribution of light and dark constituents. In such granite the minerals are evenly distributed resulting in a homogenous appearance. The following are the representative properties of our granites : Texture Fine Specific Gravity 3.08 g/cm3 Hardness Scleroscope over 90 Modules of Elasticity 9.0 to 12.0 x 105kg/cm2 Moisture of absorption Nil FLATNESS TOLERANCE The flatness deviation of a local area of 250 mm x 250 mm of the working surface shall not exceed : 1 3.0 µm for plates of Grade 00 2 3.5 µm for plates of Grade 0 3 7.0 µm for plates of Grade 1 4 15.0 µm for plates of Grade 2 5 30.0 µm for plates of Grade 3 GRANITE SURFACE PLATE STANDS These are fabricated of heavy angle iron and reinforced to ensure rigidity. The stands are designed to withstand the weight of the granite surface plates and are supplied with 3 leveling screws for leveling the granite surface plates. OPTIONAL ACCESSORIES Plate will be supplied with a suitable Rexine Cover to protect both the working surface and side faces of the plate at extra cost.

GMT PRECISION GRANITE SURFACE PLATES

Why GMT Granite Products?
GMT's metrology division is located at Hosur, Tamil Nadu. This region is home to large deposits of world famous Indian black diabase granite which is is best suited for metrology application as it has  a very fine-grained structure. The properties, which help in selecting a rock for metrology application are density, water absorption & porosity, flexural and compressive strength.

Advantages of Indian Black Granite:

• Low coefficient of expansion and thermal stability
• Water absorption and porosity is low and hence long term dimensional stability is good
• It is fine-grained and the density & hardness is suited for dimensional metrology
• Flexural strength, Compressive strength, Modules of rupture and Tensile stress
• Totally corrosion free, granite does not rust nor corrode or react chemically with other substances
• Non Magnetic and non-conductive
• Non-reflective matt finish
• High flatness accuracy
• Ideal for guideways for measuring instuments and air bearing surfaces
• High bending strength
• Insensitive to mechanical overloading
• All calibration equipment is to national and international laboratories standards
• Hand lapped for maximum accuracy

SPECIFICATIONS

FLATNESS TOLERANCE IN µm FOR ACCURACY GRADE 

SIZE OF PLATE             AS PER DIN 876:84                      AS PER IS 7327-2003                                        WEIGHT

   (in mm)            |  GRADE "00" | GRADE "0" | GRADE "1" | GRADE "2" | GRADE "3" | (Kgs) (Approx.)

250 x 250        |            3          |       3.5        |         7          |      15          |      30          |      10
300 x 300        |            3          |       3.5        |         7          |      15          |      30          |      22
400 x 250        |            3          |       4.0        |         8          |      16          |      32          |      20
400 x 400        |            3          |       4.5        |         9          |      17          |      34          |      40
500 x 300        |            3          |       4.5        |         9          |      17          |      34          |      35
630x 400         |            4          |       5.0        |        10         |      20          |      39          |      65
630 x 630        |            4          |       5.0        |        10         |      21          |      42          |     100
800 x 500        |            4          |       5.0        |        10         |      21          |      42          |     120
1000 x 630      |            4          |       6.0        |        12         |      24          |      49          |     320
1000 x 1000    |            4          |       7.0        |        14         |      28          |      56          |     500
1200 x 800      |            4          |       7.0        |        14         |      28          |      56          |     475
1600 x 1000    |            5          |       8.0        |        16         |      33          |      66          |    1100
2000 x 1000    |            6          |       9.5        |        19         |      38          |      75          |    1650

TO MEET SPECIAL REQUIREMENTS WE OFFER :

1. Sizes larger than 2000 X 1000 mm. The thickness of the plate increases with size.
2. Granite Surface Plates with inserts with drilled and tapped inserts
3. Granite Straight Edges
4. Granite Master Squares
5. Granite Cubes
6. Master Cylinder made of hardened and ground steel