Showing posts with label Granite Surface Plates. Show all posts
Showing posts with label Granite Surface Plates. Show all posts

Wednesday, July 31, 2013

BEHAVIOUR OF GRANITE SURFACE PLATES

BEHAVIOUR OF GRANITE
When we investigate the changes in granite surface plates over  time and with usage, we find that the surface topography is not retained with changes in atmospheric conditions like temperature. So the behavior of the plate has  to be studied under varying conditions like,
•  Temperature
•  Change in humidity
to determine their effect on the accuracy of the surface plates. 

First the surface plate is divided into squares of 100X100mm. An electronic level with a sensitivity of 0.0005/100mm placed on a bridge is used to measure the flatness of the surface. Readings are taken along and across the surface and the surface topography is computed to attain the contour. This bi-directional approach to every point gives accurate measurements of the surface.

Now the behavior of the granite is observed at various temperatures. We can see a significant change in the contour of the surface due to temperature rise. But the magnitude of the change cannot be explained by the coefficient of thermal expansion of Dolerite rock, which is 2x10 -6 to 4X10 -6 per degree centigrade. At 26°C, we can notice the surface contour seems to be concave with overall flatness accuracy of 5.5 microns. When there is a rise in temperature to 40°C the surface contour changes to convex with overall flatness accuracy of 8.6 microns. This is the behavior of granite due to change in temperature.

Changes in contour due to a change in atmospheric humidity is very insignificant. The change in contour of the surface with change in humidity of 20, 40 and 60% has been shown to be negligible.When the surface was soaked with water and measurement taken within a short period the variation in surface contour is negligible. However a change was observed when the surface was allowed to be covered and soaked with water for 12 hours. For a study, we took a granite plate of size 400X400X100mm. Before soaking in water the flatness was checked as 3.48 microns, when the top surface was soaked in water briefly, the flatness was recorded as 3.24 microns. Now the top surface was soaked in water for 12 hours, the reading of flatness was recorded as 2.34 microns and when all sides soaked in water for 3 hours, we got the flatness reading to be 1.91 micron. This was the effect of water on the accuracy of the surface plate.


However it is observed that for both the water soaked condition and as well as for temperature change the surface returns to the original surface topography, once the surface plate is brought to its original atmospheric condition. Studies on igneous rocks such as Granite and Dolerite showed that,
•  The igneous rock has pores and capillaries
•  The material consists of distinctly different crystals of different materials.

As stated above granite has pores and these can have with them entrapped moisture. The moisture content is maximum at the surface and decreases in the deeper layers. When the stone is soaked in water and the surface is dried and after some time it is broken into two halves, the newly exposed upper layers have distinctly higher content of water whereas it is less wet as the depth increases. We know that the igneous rock like Granite, Dolerite, etc., consists of various substances such as Quartz, Hornblende, Calcite, Orthoclase, etc., Due to this various ingredients of stone have uneven volumetric or linear expansion within them. For example quartz expands four times more than the feldspar and twice as much as hornblende. Due to rise in temperature the quartz exerts a pressure against its surroundings and causes an expansion of the surface, which even if small, affects the surface accuracy. The variation of the surface topography thus is an inherent phenomenon due to the properties of a stone. Its value changes from stone to stone. It is more in stones with higher porosity and quartz content.

Further investigation reveal that, granite expands only about 0.036% at 25ºC whereas water expands more than 0.32%, at the same temperature if it is not compressed. If the walls of the pores prevents water from expanding it can exert about 70 atmospheric pressure against the pore walls. Thus the entrapped moisture or water in the pores comes to an equilibrium pressure due to capillary action and there will be a pressure on the walls of the pores, which act as small pressure vessels causing the surrounding portion of the rock to expand due to this internal pressure. However this pressure will be maximum at top layer of the surface and reduces in the deeper portion. Thus the upper layers of the stone expand more than the lower causing the surface to swell.

GMT Granite Surface Plates-Application and Accuracy

Application
Surface plates are used as reference planes for dimensional inspection and calibration of mechanical artifacts. This plate acts as a datum line or surface. So, the flatness of the plate is very important. Dolerite is the perfect material for metrology, because of its inherent characteristics mentioned in an earlier blog. The definition of flatness is, ‘all points on the surface being contained within two parallel planes, the base plane and the roof plane’. This flatness measurement commonly carries a tolerance and may include a grade designation. Flatness tolerance of the surface plate is provided in the standards with different grades based on flatness.

GMT Metrology Granite Surface Plates meet the DIN and IS Standards specified in the table above. Granite Surface Plates are manufactured to precision standards using the highest quality granite.

Accuracy

Rigorous quality control inspection is carried out at all stages. Final inspection is carried out with a High Precision Computerised Electronic Level calibrated by an NABL accredited lab at regular intervals..

Accuracy under Load
Granite Surface Plates are capable of supporting a total normal load of 25 kgs. per 0.1 sq.mtr.

Certificate

A certificate of accuracy is supplied with each plate as per standards specified.

Technical Data

Granite Surface Plates are manufactured in five grades. The typical application of these five grades of plates is as under:
  • GRADE 00 as per DIN : 876 : 84 is of laboratory grade. It is specified for precision measurement in gauge rooms and metrology laboratories for calibration masters.
  • GRADE 0 is of inspection grade. It is specified for general work in quality control.
  • GRADE 1 is of tool room grade. It is specified for work shop use.
  • GRADE 2 & 3 are intended for use in shops for general inspection. The choice of Grade 2 & 3 will depend on the application needs of the customer.
Material
Granite Surface Plates are made from select granite with uniform distribution of light and dark constituents. In such granite the minerals are evenly distributed resulting in a homogenous appearance.
The following are the representative properties of our granites :
Texture                           Fine
Specific Gravity             3.08 g/cm3
Hardness                        Scleroscope over 90
Modules of Elasticity     9.0 to 12.0 x 105kg/cm2
Moisture absorption       Nil

Flatness Tolerance

The flatness deviation of a local area of 250 mm x 250 mm of the working surface shall not exceed :
  1. 3.0 µm for plates of Grade 00
  2. 3.5 µm for plates of Grade 0
  3. 7.0 µm for plates of Grade 1
  4. 15.0 µm for plates of Grade 2
  5. 30.0 µm for plates of Grade 3
Granite Surface Plate Stands
These are fabricated of heavy angle iron and reinforced to ensure rigidity. The stands are designed to withstand the weight of the granite surface plates and are supplied with 3 leveling screws for leveling the granite surface plates.

Optional Accessories
Plate will be supplied with a suitable Rexine Cover to protect both the working surface and side faces of the plate at extra cost.

GMT PRECISION GRANITE SURFACE PLATES

Why GMT Granite Products?
GMT's metrology division is located at Hosur, Tamil Nadu. This region is home to large deposits of world famous Indian black diabase granite which is is best suited for metrology application as it has  a very fine-grained structure. The properties, which help in selecting a rock for metrology application are density, water absorption & porosity, flexural and compressive strength.

Advantages of Indian Black Granite:
  • Low coefficient of expansion and thermal stability
  • Water absorption and porosity is low and hence long term dimensional stability is good
  • It is fine-grained and the density & hardness is suited for dimensional metrology
  • Flexural strength, Compressive strength, Modules of rupture and Tensile stress
  • Totally corrosion free, granite does not rust nor corrode or react chemically with other substances
  • Non Magnetic and non-conductive
  • Non-reflective matt finish
  • High flatness accuracy
  • Ideal for guideways for measuring instuments and air bearing surfaces
  • High bending strength
  • Insensitive to mechanical overloading
  • All calibration equipment is to national and international laboratories standards
  • Hand lapped for maximum accuracy
SPECIFICATIONS
FLATNESS TOLERANCE IN µm FOR ACCURACY GRADE 
SIZE OF PLATE             AS PER DIN 876:84                      AS PER IS 7327-2003                                        WEIGHT
   (in mm)            |  GRADE "00" | GRADE "0" | GRADE "1" | GRADE "2" | GRADE "3" | (Kgs) (Approx.)
250 x 250        |            3          |       3.5        |         7          |      15          |      30          |      10
300 x 300        |            3          |       3.5        |         7          |      15          |      30          |      22
400 x 250        |            3          |       4.0        |         8          |      16          |      32          |      20
400 x 400        |            3          |       4.5        |         9          |      17          |      34          |      40
500 x 300        |            3          |       4.5        |         9          |      17          |      34          |      35
630x 400         |            4          |       5.0        |        10         |      20          |      39          |      65
630 x 630        |            4          |       5.0        |        10         |      21          |      42          |     100
800 x 500        |            4          |       5.0        |        10         |      21          |      42          |     120
1000 x 630      |            4          |       6.0        |        12         |      24          |      49          |     320
1000 x 1000    |            4          |       7.0        |        14         |      28          |      56          |     500
1200 x 800      |            4          |       7.0        |        14         |      28          |      56          |     475
1600 x 1000    |            5          |       8.0        |        16         |      33          |      66          |    1100
2000 x 1000    |            6          |       9.5        |        19         |      38          |      75          |    1650

TO MEET SPECIAL REQUIREMENTS WE OFFER :
  1. Sizes larger than 2000 X 1000 mm. The thickness of the plate increases with size.
  2. Granite Surface Plates with inserts with drilled and tapped inserts
  3. Granite Straight Edges
  4. Granite Master Squares
  5. Granite Cubes
  6. Master Cylinder made of hardened and ground steel