Showing posts with label master squares. Show all posts
Showing posts with label master squares. Show all posts

Wednesday, July 31, 2013

GRANITE FOR SURFACE PLATES

In geological terms more commonly used, rocks for surface plates are Granite, Diabase / Dolerite and Gabbro. Granite consists of a fairly coarse grained aggregate of quartz and feldspar with small quantity of black or white mica. More often granite is identified by shades like black, grey, pink, etc,. The other and rather more commonly used rock for surface plate is the Diabase or Dolerite.

The properties, which help in selecting a rock for manufacture of surface plates, are hardness, density and the grain size. Uniformity of grains and structure is also a good feature. In general fine-grained Dolerite has better scratch resisting property than harder grey granites,and this has been confirmed by scratch test using a sharp diamond.

Another important property of rocks is the density. The compressive strength of a rock increases with an increase in the density. This higher density rocks have generally smaller grains and lesser porosity. Dolerite stays ahead in this category with very fine and smaller grains when compared with other igneous rocks. Diabase / Dolerite is a variety of a stone type known as Gabbro.

While it is closely related to granite, it is not the same. Dolerite lacks several of the minerals (such as quartz and mica) which give granite its distinctive grain structure. The lack of quartz means that Dolerite is slightly less resistant to wear than the hardest granite. However, this is offset by the lack of mica, which is very soft, and tends to flake out of granite plates, leaving pits. Dolerite is denser than granite, weighing about 190 lbs. per cu.ft. While most granite weigh between 160-170 lbs. per cu.ft.

Dolerite is less porous and more stable, which means that a smoother and more uniform surface finish can be achieved. It can used for multi-dimensional, very high-accuracy applications that require a very smooth, stable surface like angle plates, parallels, master squares, straight edges and so on.

BEING LESS POROUS, IT ABSORBS LESS MOISTURE THAN GRANITE AND THEREFORE WARPS LESS.

A medium to coarse-grained intrusive igneous rock composed of potassium and sodium rich feldspar, quartz, minor plagioclase, and small amounts of ferromagnesian minerals such as biotite or hornblende. It is the intrusive equivalent of rhyolite.
When we inspect granite specimen it shows orange to pink feldspar, white plagioclase, grey quartz with minor dark mafic minerals. Another form of coarse-grained granite consisting of white feldspar, grey quartz and black biotite it also contains an inclusion of dark metamorphic rock.

AVERAGE CHEMICAL COMPOSITION OF GRANITE
(From Handbook of Physical constant)

Oxide
Weight
SiO2 70.18
TiO2 0.39
Al2O3 14.97
Fe2O3 1.57
FeO 1.78
MnO 0.12
MgO 0.88
CaO 1.99
Na2O 3.48
K2O 4.11
H2O+ 0.84
H2O- 0.03
P2O5 0.19
MAJOR INGREDIENTS OF GRANITE
Quartz 38.8%
Orthoclase 16.7%
Albite 28.3%
Anorthite 9.2%
Corundum 0.3%
Hyperthene 4.3%
Ilmenite 0.6%

GMT GRANITE MASTER SQUARE

GRANITE MASTER SQUARE 
 
Made of fine black, Metrology Grade Granite, GMT 6-Face Master Squares may  be used for  checking of squareness or parallelism. Master squares have 6 finished faces . One large square face is finished flat and perpendicular to the four sides, which are parallel and perpendicular to one another.

The working surfaces are ground and lapped parallel to each other, remaining sides are polished. They are provided with through-holes for weight reduction and ease of handling.
GMT 6-Face Granite Master Squares are ideal for accurately checking the X-Y-Z axes on CNC machine tools and coordinate measuring machines (CMM).

With the square in the horizontal position, the X and Y axes can be checked for 90° squareness. With the square in the vertical position, tracing along the vertical edge of the square can check the perpendicularity of the Z axis. By tracing along the top edge of the square while in the vertical position, it will check parallelism to the table in the X and Y axes.

Custom sizes are also available on request.
Accessories: Wooden case.